Wielka ReklamaSigns & Large Format Print

Pad printing, engraving, UV printing or screen printing: how to brand merchandise

Silicone pad of a pad printing machine applying a one-colour mark to a plastic pen held in a jig
Pad printing on a pen · illustrative visualisation

Pad printing: small and curved surfaces

Pad printing transfers ink from a flat plate onto the item using a soft silicone pad. The pad conforms to the curve, which is why it is the standard method for pens, lighters, keyrings, USB stick casings and anything small and rounded.

  • Pros: precision in a small area, low unit cost, printing on awkward shapes.
  • Cons: the print area is usually only a few centimetres, each colour is a separate plate and pass, so a multicolour logo quickly gets expensive. Photos and tonal gradients are not done by pad printing.

Practical tip: if the logo has thin lines or very small text, prepare a simplified version. On a pen 1 cm in diameter, a small strapline under the logo will be unreadable anyway.

Screen printing: large runs and solid colours

In screen printing ink is pushed through a mesh carrying an exposed pattern. It gives a thick, opaque layer that adheres well to textiles, paper, plastics and glass. It is the standard for bags, T-shirts, mugs (in the fired version) and flat merchandise.

  • Pros: very durable, saturated colour, including white on a dark background; the lowest unit cost for large runs.
  • Cons: the cost of preparing a screen for each colour – not worth it for 30 pieces; full colour and photos only to a limited extent.

Choose screen printing when the logo has 1–3 colours and the run is in the hundreds. For ceramic mugs, screen printing or a decal fired in a kiln is the most durable option – more in our guide branded mugs.

Merchandise branded in different ways on a table: an engraved bottle, a UV-printed power bank, a screen-printed mug and pens
Merchandise branded with different methods · illustrative visualisation

Full-colour UV printing: short runs

UV printing applies ink that is instantly cured by UV light. It prints in full colour, with white as an underlayer, on flat and slightly curved surfaces: plastic, metal, glass, wood, faux leather.

  • Pros: no plate costs – it pays off from single pieces; photos, gradients, many colours at one price; every piece can be personalised.
  • Cons: on items washed and scrubbed daily (mugs in a dishwasher) it loses out to firing and engraving; it needs a flat or regular print area.

In-house we also UV-print on boards and client-supplied materials up to 50 mm thick – this is how plates, acrylic keyrings, coasters, packaging and display elements are made. UV printing on supplied glass, metal or wood costs approx. €18–34 net/m² with us depending on the substrate. How the technology works is explained in our guide what is UV printing.

Laser engraving: metal, wood, glass

A laser does not add ink – it removes or changes the top layer of the material. On painted steel it reveals the metal, on anodised aluminium it leaves a light mark, on wood and bamboo it scorches the surface brown, on glass and acrylic it frosts.

  • Pros: cannot be rubbed or washed off, looks elegant, needs no plates – good from a single piece; ideal for personalising names and numbers.
  • Cons: one colour – the colour of the material itself; it cannot reproduce a brand colour.

Engraving is the standard on flasks, metal pens, power banks, pocket knives and awards. For our own acrylic, plywood or wood elements we engrave in-house: surface engraving costs approx. €0.55 net per dm², and series marking from 100 pieces approx. €0.25 net each (minimum laser order approx. €14 net). More in our guide laser engraving and cutting.

Lead timesHow long it takes
  • 24 h
    express printing (UV inks need no drying)
  • approx. 3 days
    standard lead time
  • up to 14 days
    large and custom projects with installation

Plus courier delivery. Tell us your date — we plan production around it.

Embroidery, transfer and sublimation on textiles

Embroidery – the logo is stitched in thread. It looks solid and expensive, best on fleeces, caps, polo shirts and towels. It needs a one-off embroidery programme to be prepared and cannot reproduce fine details or gradients.

Transfer – a print applied with a heat press. Full colour, good for small runs and personalisation (a name, a player number). An A4 transfer print on a T-shirt costs approx. €3.30 net with us for 20–49 pcs, approx. €2.35 for 50–99 pcs and approx. €1.90 from 100 pcs.

Dye sublimation – the dye penetrates polyester fibres. The print cannot be felt, does not crack or peel, but only works on light-coloured polyester materials. The standard for lanyards, flags and sportswear – a comparison is in our guide printed lanyards.

How to choose between embroidery and print on clothing is covered in a separate guide branded clothing: embroidery or print.

Table: material, method and quantity

Which branding method for which item – a rough guide
Material / itemMost common methodAlternativeFrom what quantity it pays off
Plastic penpad printingUV printing (full colour)pad printing usually from hundreds; UV from a few dozen
Metal pen, flask, power banklaser engravingpad printing, UV printingengraving from single pieces
Ceramic mugfired print (screen print, decal)sublimation, UV printingfiring from a few dozen to 100 pcs; sublimation from 1 pc
Bottle, plastic cuppad printing, screen printingUV printingusually from 50–100 pcs
Cotton bagscreen printingtransfer, DTGscreen printing from approx. 100 pcs; transfer and DTG from a few dozen
T-shirt, sweatshirtscreen printing, transferembroiderytransfer from 20 pcs; embroidery for longer use
Lanyard, flag, sportswearsublimationscreen printingfrom a few dozen pieces
Wood, bamboo, corklaser engravingUV printingfrom single pieces
Glass, acrylicengraving, UV printingscreen printingfrom single pieces

The thresholds are approximate: the real minimum depends on the specific item and its supplier. Example prices from our offer: a 450 ml ceramic mug with a 1-colour print for 100 pcs from approx. €6 net, a 750 ml bottle from approx. €3.05, a 16 GB USB stick with logo from approx. €4.90, an engraved power bank from approx. €15 net each. The full list is on the branded office and writing gadgets and branded mugs, bottles and flasks pages. If you are still matching merchandise to a budget, start with our guide choosing promotional merchandise.

Have a specific project?Describe in a few sentences what you need — we reply with a price and a lead time. Office Mon–Fri 8:00–16:00 (CET).
Send a short brief →Call +48 455 455 460

Questions and answers

Other questions we often get

What logo file should I prepare for branding merchandise?

Ideally a vector (PDF, AI, EPS, SVG) with text converted to outlines and Pantone colours specified. For engraving a one-colour version is enough. If you only have a JPG, we can vectorise the logo.

Will the brand colour on merchandise match the colour on paper?

Not always. Pad printing and screen printing allow ink to be matched to Pantone, UV printing reproduces colour from the CMYK gamut, and engraving gives the colour of the material. If the colour is critical for the brand, ask for a sample.

Can merchandise be branded in several places?

Yes, but each position is a separate pass and an extra charge. One clearly visible area is usually enough – on a mug on both sides of the handle, on a bag on both sides.

What if we only need 20 pieces?

Choose a method without plates: UV printing, laser engraving, transfer or sublimation. Pad printing and screen printing usually work out more expensive at such small quantities because of setup costs.

How can I check print durability before a large order?

Order sample pieces and use them normally for a week – wash them, carry them, throw them in a bag. For large runs it is the cheapest way to avoid disappointment.

WIELKA REKLAMA · SINCE 1991 · SERVING THE EU AND THE UK

We can do it for you — from artwork to installation.

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